King of the pump ---- Rotary vane vacuum pump
June 18, 2022
Lead: rotary vane vacuum pump products have the following performance characteristics, so as to achieve pollution, and save resources. 1. The vacuum unit is a complete dry system with no pollution to the drawn media. 2. It is insensitive to the environment in which the drawn media has water vapor or dust. Compared with the double-stage rotary vane vacuum pump, the advantage is obvious. 3. No Oil rotary vane vacuum pump can be used anti-corrosion treatment, can be extracted a variety of corrosive media, especially for chemical, pharmaceutical products distillation, drying, degassing, etc .; 4 dry run, will not waste oil and Fumes, will not produce waste water, is conducive to environmental protection, saving oil resources and water; 5. Single laboratory rotary vane vacuum pump that can reach 6. The entire unit maintenance and cleaning convenience, due to the pump cavity workpiece without contact, do not wear all year round Use the vacuum performance is basically the same; 7. Exhausted gas is directly excluded pump, water and oil pollution, gas, solvent recovery convenience. First, the rotary vane vacuum pump Product Overview Rotary vane vacuum pump is divided into 2XZ rotary vane vacuum pump 2xz 4 rotary vane vacuum pump and 2x rotary vane vacuum pump, the performance of its direct-connected vacuum pump from high-pressure level and low pressure Grade two parts, rotary vane vacuum suction inlet and vacuum equipment connected to the operation of the container a large number of gas inhalation and discharge. When the equipment gets a vacuum, the high-pressure stage exhaust valve will be closed and the high-pressure stage sucked gas will be delivered to the second stage and a second vacuum will be drawn in and out of the vacuum unit. Pump and motor with shaft, high speed, small size, compact structure, easy to work with mobility, special use of metal scraper for diffused pump pump, precision instruments supporting and use, used in medicine, food packaging, electronics Other units to use. Second, rotary vane vacuum pump selection elements: 1, rotary vane vacuum pump flow, lift, self-priming height; 2, rotary vane vacuum pump supporting power, voltage; 3, rotary vane vacuum pump inlet and outlet diameter, over-flow medium. Third, the rotary vane vacuum pump principle Pump mainly by the pump body, rotor and rotary parts and other components such as: 2x 30 rotary vane vacuum pump, 2x 8 rotary vane vacuum pump. Eccentricity in the pump body cavity fitted rotor, the rotor slot installed two rotary blade, due to the spring force and the centrifugal force generated by the rotation of the rotor blade cavity wall, the pump body into the exhaust only by the rotor and the rotor Separated into two parts, the rotor rotates in the cavity, the intake part of the gradual expansion of the volume of the chamber while inhaling gas, while gradually compressing the volume of the exhaust part of the inhalation of compressed gas discharged from the exhaust valve, so as to achieve the purpose of pumping . Spin-type vacuum pump performance parameters: Model Performance 2X-4A 2X-8A 2X-8 2X-15 2X-30A 2X-70A Extraction rate (L / S) 4 8 8 15 30 70 Ultimate pressure (≤Pa) ≤ 6 × 10-2 Motor power (kw) 0.55 1.1 1.1 2.2 3 5.5 Temperature rise (℃) ≤40 ℃ Noise dB (A) ≤75 ≤78 ≤78 ≤80 ≤82 ≤86 Intake diameter (mm) Φ25 Φ25 Φ40 Φ40 Φ65 Φ80 Pump speed Oil consumption (L) 0.7 0.9 2 2.8 2 4.2 Overall dimensions (cm) 55 × 34 × 41 55 × 43 × 44 79 × 43 × 54 79 × 53 × 54 78 × 50 × 56 91 × 65 × 70 Weight (Kg) 54 240 428 Fifth, the rotary vane vacuum pump characteristics Sixth, rotary vane vacuum pump product structure diagram: No. Name No. Name No. 1 exhaust box 6 Inlet and outlet nozzle 11 intake cover 2 fuel tank cap 7 pump body 12 intake manifold 3 oil shield 8 rotary vane 13 intake bend 4 exhaust hood oil tank 9 rotor 14 drain plug 7 rotary vane vacuum pump installation Figure VIII, rotary vane vacuum pump maintenance and repair method Rotary vane vacuum pump is a more sophisticated Access to equipment, in the practical application of the process we need proper maintenance in order to improve its performance and life. 1) Do not smoke for a long time! No oil and less oil work. In the pumping system and rotary vane vacuum pump should be installed at the vacuum valve should be closed before shutting down the channel has been to prevent the vacuum from the pump back to the pumping system! Ensure pumping system is non-corrosive gas; 2) Do not switch to other types of oil. Must use a professional vacuum oil. Always check the oil level position, do not meet the requirements must be adjusted to meet the requirements. In the operation of the vacuum pump, the oil level to the center of the oil standard shall prevail; 3) Regularly check the oil quality and found that the vacuum oil emulsion and deterioration of the timely replacement of vacuum oil to ensure that 2X-4 rotary vacuum pump is working; 4) Term, according to the actual conditions of use and ability to meet the performance requirements and other considerations, by the user discretion. General 2x series rotary vane vacuum pump, pumping clean and dry gas, it is recommended to change oil about 100 hours. 5) Under normal circumstances, rotary vane vacuum pump after 2000 hours of work should be carried out overhaul, check the rubber seal aging, check the exhaust valve is whether or not Crack, clean the valve plate and exhaust valve seat dirt. Clean the entire vacuum chamber components, such as the rotor, rotary vane, springs and so on. General use of gasoline cleaning, and drying. Rubber parts after cleaning with a dry cloth accessories can be dry. Cleaning assembly should be gently, be careful bumps; 6) the same conditional cleaning of the pipe to ensure smooth piping. 7) after reassembly, should be commissioned, usually no load, idling for 2 hours and change the oil twice. As in the cleaning process, the rotary vane vacuum pump will remain a certain amount of volatile material in the box, to be volatilized finished, and then put into normal work; 8) Check the rotary vane vacuum pump piping and joints are loose, leak phenomenon . Turn the vacuum pump by hand to see if it is flexible. Nine, Xiaobian Comment: precisely because of the advantages of rotary vane vacuum pump stored in the fluid machinery, especially the oil-free vacuum pump, rotary vane vacuum pumps and other direct access to the industry in the environmental aspects of cognition, its natural widely used in various fields: 1. Chemicals, pharmaceuticals: product distillation, drying, degassing, material handling, etc. 2. Electricians: transformers, transformers, epoxy vacuum casting, vacuum impregnation capacitors, vacuum pressure impregnation; 3. Aerospace: spacecraft Spacecraft, astronaut spacecraft, spacecraft and other vacuum simulation experiments; 4. Vacuum coating: vacuum evaporation coating, vacuum magnetron sputtering coating, film winding continuous coating, Ion plating, etc .; 5. Industrial furnace: vacuum brazing, vacuum sintering, vacuum annealing, vacuum pressurized gas quenching, vacuum antelope, etc .; 6. Drying: kerosene vapor phase drying. Because pharmaceutical companies do not meet the environmental standards caused by the shutdown, even as a result of illegal sewage pollution caused by environmental pollution incident often seen in the newspapers. Ten, the Asian fluid network integrity enterprise recommended Jingjiang Xinguang Pump Manufacturing Co., Ltd. ZQW series of single-stage single-suction centrifugal pump, ZW series of non-clogging sewage pump, ZQBS demolition of double suction pump, KCB series gear pump, XBD series fire pump. Address: Xinqiao Development Zone, Jingjiang, Jiangsu Tel: Fax: Jiangyin Porpoise Valve Co., Ltd. KF series of corrosion-resistant chemical resistant centrifugal pump, HIS series of engineering plastics chemical centrifugal pump, IHF series of strong corrosion-resistant chemical centrifugal pump, UHB series Corrosion-resistant wear-resistant mortar pumps, all stainless steel single-component metal pump. Address: Jiangyin City, Jiangsu Province, South Gate ASEAN Science and Technology Industrial Park Tel: Business Fax: Shuguang earth pump Co., Ltd. desulfurization pump, slurry pump, dredging pump, grit pump, sewage pump, all kinds of engineering mining pumps. Address: Peace Building, Yuhua District, Shijiazhuang City Tel: Business Fax: Nanjing according to Mo Pump Co., Ltd. The main products: Screw Pump Address: Shijiazhuang City, Yuhua District, Peace Building Tel: Business Fax: Asia Fluid Machinery Network Copyright: This article Department of Asia Fluid Machinery Network original article, please be sure to indicate Asia Fluid Machinery Network. Violator Ben Wang will pursue relevant legal responsibilities. Article content is for reference only and does not constitute investment advice.